Achieve perfect mix proportions every time with our microcontroller-based auto batch controllers for concrete and asphalt plants. Improve accuracy & reduce waste. Learn more.
Microcontroller-Based Auto Batch Controller
In concrete and asphalt production, precision is profit. Our microcontroller-based Auto Batch Controllers are designed to automate and optimize the batching process, ensuring exact measurements of aggregates, cement, water, and additives. By replacing manual weighing and guesswork with digital precision, these systems minimize material waste, guarantee consistent product quality, and provide comprehensive production data for operational insight.
How Our Auto Batch Controllers Work
The system uses load cells under aggregate bins, cement silos, and water tanks to send real-time weight data to the microcontroller. The controller then automatically operates feeder gates (via digital outputs) to start and stop the flow of each material according to a pre-defined recipe, ensuring batch-after-batch accuracy.
Key Features
- Microcontroller Precision: Offers a compact, cost-effective, and highly reliable solution for sequencing and control.
- Multi-Channel Load Cell Input: Accepts inputs from multiple load cells for simultaneous weighing of different materials.
- Recipe Management: Store and recall numerous mix design recipes for different products.
- Automated Sequencing: Fully automates the feeding, weighing, and discharging cycle.
- Data Logging & Reporting: Generates batch-wise reports and summary reports for production tracking and quality control.
- Remote Connectivity: Options for RS-485, Ethernet, or GSM modem integration for remote monitoring and control.
Benefits for Your Plant
- Unmatched Accuracy: Drastically reduces weighing errors, saving money on raw materials.
- Full Automation: Reduces labor requirements and minimizes human error.
- Improved Efficiency: Optimizes cycle times and increases overall plant throughput.
- Complete Traceability: Digital records of every batch produced for quality assurance.
Applications
- Concrete Batching Plants (Both stationary and mobile)
- Asphalt Batch Mix Plants
- Mortar and Dry Mix Plants
